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This is for those who are looking into getting a Bronco II for a good
daily driver, of for those who already have one, but can't figure out
where the leak is coming from.
Here are the most common places for a BII to leak. Some of them can be
fixed fairly easy, some are a major pain in the butt. I'll do my best to
describe ways to fix them, but in most cases you'll probably want to
take it to a body shop for long-lasting fix.
1: Cowl vent.
This is mainly a problem on the first-generation (84-88) bronco II.
Leaves and other debris will clog the drain vents and will cause
moisture to sit and create rust holes. Symptoms: Wet front carpet, water
in glove box. If caught in time, it is possible to remove the access
covers under the hood and spread seam-sealer in the holes, but if its a
fairly large hole, the fenders have to come off, the cowl panel has to
be removed (lots of spot-weld drilling) and the rusted metal has to be
replaced. I should mention this isn't as much of a problem on later
(89-90) bronco II's because the cowl was changed from slots to a "mesh"
pattern to prevent most debris from entering.
2: A-pillar/roof joint/drip-rail.
This is a VERY common leak on BII's no matter the year. The seam sealer
gets brittle with age and either cracks or crumbles away leaving an open
seam. It can also be hidden behind the windshield trim. Symptoms are wet
floorboard and a drip from the headliner just past the windshield. A
temp fix is to smear silicone down in the cracks and joints with your
finger. This will stop the leak for a little while until the rest of the
seam sealer cracks. Best fix is to dig all of the old seam-sealer out
and put new sealer in.
3: Side-glass seals.
These are usually easier to spot as most of the time the leak will run
down the inside of the glass when it rains. Symptoms are wet
cargo-carpet and streaks on the inside of a foggy window. The fix is
pretty simple, just time consuming. Basically you have to remove all of
the interior trim for that side of the truck, un-bolt the glass, and
with an assistant work a screw diver under the glass enough to run a
piece of piano wire or some wire thin enough to cut what's left of the
seal. DO NOT try to force the glass out or else you will shatter the
glass, end up with cuts, have a nice open hole in your BII, and have to
drop a good chunk of money for a replacement (and they're not cheap.)
After the glass is out, clean the sealing surfaces as best as you can,
and apply some "tar ribbon" around the sealing surface of the glass. You
can get the tar ribbon at just about any automotive store or windshield
shop. Everything else is reverse of removal.
4: Rear drip rail.
Why ford put these on is beyond me, but they too can cause leaks.
Basically the same was as number 2. Seam sealer dries, cracks, leaks.
Symptoms are wet cargo carpet. The fix is the same as number 2's.
5: Area behind top of rear hatch.
Once again, seam sealer is the problem, but this time there is a bunch
of it. symptoms are wet rear headliner and wet cargo carpet. There
really isn't a good temp fix for this because there is so much seam
sealer that you'll spend more time smearing silicone over it than it
would take to break all of the seam sealer out and replace it.
All of the leaks above can lead to rust that puts the strength of the
body in question. Rust around the front and rear body to frame bolts can
be a problem, especially in a collision. The best way to fix it is to
catch it before it starts.
Hopefully this will help you folks out and keep you from making the same
mistakes as me.
Tech page written by: Harry Rathien, and edited by: rentalguy1
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